Study on mixture design and manufacturing method of ultra-high-strength fiber-reinforced mortar : Fiber-reinforced mortar of 200 N/mm^2 compressive strength
Title
超高強度繊維補強モルタルの配合設計と製造方法に関する研究 : 圧縮強度200N/mm^2級の繊維補強モルタル
Study on mixture design and manufacturing method of ultra-high-strength fiber-reinforced mortar : Fiber-reinforced mortar of 200 N/mm^2 compressive strength
Degree
博士(工学)
Dissertation Number
創科博甲第87号
(2022-03-16)
Degree Grantors
Yamaguchi University
[kakenhi]15501
grid.268397.1
Abstract
Many infrastructures constructed in the period of high economic growth are currently deteriorated and need renewal / repair. Considering the future situation, new-build infrastructures should be more durable, so the use of high-strength materials capable of reducing maintenance and management costs is preferable. A suitable construction material for the future situation is an ultra-high-strength fiber-reinforced concrete (UFC). General UFCs are cured under high temperature (at 90℃ for 48 hours). Most UFC members are often made in precast-concrete factories with dedicated curing facilities. A UFC manufacturable at general ready-mixed concrete plants has been required for various constructions using cast-in-placed concrete.
The study focused on the mixture design and the manufacturing method of UFC without heat-curing. The targeted strength of the UFC was 200 N/mm^2 at the concrete age of 28 days. To achieve the required performance for UFC, the experimental study was designed and conducted. The thesis consists of seven chapters, and the content of each chapter is as follows:
Chapter 1 "Introduction" shows the social concern in Japan, such as the present conditions of infrastructures. In addition, the chapter summarizes the transition of high strength concrete and fiber-reinforced concrete. The research background and the purpose of this study are described in this chapter.
Chapter 2 "Previous studies" shows the review of previous studies dealing with investigations on UFC. In addition, the chapter clarifies the problem of UFC manufacturing by referring to the previous studies.
Chapter 3 "Mixture design", the materials and mixture proportions required for the UHPC manufacturable under ambient temperature conditions were investigated. Five types of cement and four types of powder materials were tested, as well as the fine aggregate needed to achieve proper fluidity, fiber dispersibility and strength. To achieve the appropriate flowability and adequate strength, the cement having low C_3A and high C_3S was suitable for the UHPC manufacturable at ambient temperatures. Furthermore, the mortar with W/B of 21% achieved 200 N/mm^2 at 28 days, so it can be designed as the maximum W/B for the UFC. The test result confirmed that allowable fine aggregate volume was lower than 600 kg/m^3 to obtain proper dispersion of steel fibers.
Chapter 4 "Material properties and durability of hardened UFC", the hardening material properties and durability of the UFC designed in Chapter 2 were examined. The result confirmed that the UFC achieved 196 N/mm^2 at the age of 28 days. The UFC exhibited an excellent cracking strength and tensile strength which were almost equivalent strength of the conventional UFC. In addition, the UFC indicated excellent resistances to various degradation effects, such as neutralization, freezing and thawing, permeability of chloride ions, and sulfate attack. On the other hand, the UFC had low resistance to sulfuric acid and large autogenous shrinkage strain. The properties should be considered in the application of prestressed concrete owing to the loss of prestress.
Chapter 5 "Manufacturing method in RMC plant" reports the manufacturing methods at the ready-mixed concrete (RMC) plant. The result confirmed that UFC can be manufactured at a general RMC plant, the equipment although mixing time varies owing to the mixer capacity. In addition, the mixing methods of steel fibers were compared. Owing to the high viscosity of the UFC, undischarged UFC from the truck was approximately 190 L, which was extremely higher than ordinary concrete (80 L). The compressive strength of UFC using several types of fine aggregate were examined. The result suggested that the evaluation of the properties of fine aggregates in the UFC is necessary for the practical use.
Chapter 6 "Practical applications of UFC" verifies the applicability of UFC of at sites. The result confirmed that the mixing-load increased in proportion to the mixing volume, the maximum mixing volume was identified as 80% of the capacity of mixer. The results showed that the UFC made in a RMC plant indicated stable fresh and strength properties for a few months. Furthermore, the production of UFC with onboard mixers was tested. The result confirmed that the method reduced the material-loss during transportation. The surface-finish of UFC was also evaluated by comparing the results obtained from a soil hardness tester. Moreover, the heat curing conditions of UFC were investigated. The result confirmed that the highest temperature and the curing time for the heat curing were lower and shorter than the standard heat curing (at 90℃ for 48 hours), respectively.
Chapter 7 "Conclusions" presents the remarkable conclusions in this study and further research for the practical application of the UFC.
The study focused on the mixture design and the manufacturing method of UFC without heat-curing. The targeted strength of the UFC was 200 N/mm^2 at the concrete age of 28 days. To achieve the required performance for UFC, the experimental study was designed and conducted. The thesis consists of seven chapters, and the content of each chapter is as follows:
Chapter 1 "Introduction" shows the social concern in Japan, such as the present conditions of infrastructures. In addition, the chapter summarizes the transition of high strength concrete and fiber-reinforced concrete. The research background and the purpose of this study are described in this chapter.
Chapter 2 "Previous studies" shows the review of previous studies dealing with investigations on UFC. In addition, the chapter clarifies the problem of UFC manufacturing by referring to the previous studies.
Chapter 3 "Mixture design", the materials and mixture proportions required for the UHPC manufacturable under ambient temperature conditions were investigated. Five types of cement and four types of powder materials were tested, as well as the fine aggregate needed to achieve proper fluidity, fiber dispersibility and strength. To achieve the appropriate flowability and adequate strength, the cement having low C_3A and high C_3S was suitable for the UHPC manufacturable at ambient temperatures. Furthermore, the mortar with W/B of 21% achieved 200 N/mm^2 at 28 days, so it can be designed as the maximum W/B for the UFC. The test result confirmed that allowable fine aggregate volume was lower than 600 kg/m^3 to obtain proper dispersion of steel fibers.
Chapter 4 "Material properties and durability of hardened UFC", the hardening material properties and durability of the UFC designed in Chapter 2 were examined. The result confirmed that the UFC achieved 196 N/mm^2 at the age of 28 days. The UFC exhibited an excellent cracking strength and tensile strength which were almost equivalent strength of the conventional UFC. In addition, the UFC indicated excellent resistances to various degradation effects, such as neutralization, freezing and thawing, permeability of chloride ions, and sulfate attack. On the other hand, the UFC had low resistance to sulfuric acid and large autogenous shrinkage strain. The properties should be considered in the application of prestressed concrete owing to the loss of prestress.
Chapter 5 "Manufacturing method in RMC plant" reports the manufacturing methods at the ready-mixed concrete (RMC) plant. The result confirmed that UFC can be manufactured at a general RMC plant, the equipment although mixing time varies owing to the mixer capacity. In addition, the mixing methods of steel fibers were compared. Owing to the high viscosity of the UFC, undischarged UFC from the truck was approximately 190 L, which was extremely higher than ordinary concrete (80 L). The compressive strength of UFC using several types of fine aggregate were examined. The result suggested that the evaluation of the properties of fine aggregates in the UFC is necessary for the practical use.
Chapter 6 "Practical applications of UFC" verifies the applicability of UFC of at sites. The result confirmed that the mixing-load increased in proportion to the mixing volume, the maximum mixing volume was identified as 80% of the capacity of mixer. The results showed that the UFC made in a RMC plant indicated stable fresh and strength properties for a few months. Furthermore, the production of UFC with onboard mixers was tested. The result confirmed that the method reduced the material-loss during transportation. The surface-finish of UFC was also evaluated by comparing the results obtained from a soil hardness tester. Moreover, the heat curing conditions of UFC were investigated. The result confirmed that the highest temperature and the curing time for the heat curing were lower and shorter than the standard heat curing (at 90℃ for 48 hours), respectively.
Chapter 7 "Conclusions" presents the remarkable conclusions in this study and further research for the practical application of the UFC.
Creators
Tamataki Koji
Languages
jpn
Resource Type
doctoral thesis
File Version
Version of Record
Access Rights
open access