2021

The reduction of excessive discharge of phosphate into water bodies is a dominant theme to combat the critical eutrophication issue and requires the development of high-performance materials for effective phosphate treatment. In this study, rice straw was used as a raw material for the synthesis of biochar functionalized with layered double hydroxides (BC-LDHs) as efficacious phosphate adsorbents, and their successful synthesis was corroborated via characterization analysis. Experimental investigations, including pH, coexisting anion, reaction time, and initial phosphate concentration effects were systematically performed with selected BC-LDHs 6 and pure LDHs. An optimum pH of 3.0 was observed in both samples. Kinetic and isotherm studies indicated that phosphate adsorption on these samples was controlled by the pseudo-second-order model and the Freundlich model. Comparative kinetic tests also demonstrated that BC-LDHs 6 and pure LDHs reached the equilibrium within 24 h and 3 h, respectively. Nonetheless, the maximum adsorption capacity of the composite was 192 mg/g, which was higher than that of pure LDHs (166 mg/g). The coexistence of various anions negligibly affected the removal efficiency of the composite; however, fluoride was the most competitive anion for adsorption on pure LDHs. The adsorption mechanisms of the composite involved electrostatic interaction, inner-sphere complexation, pore diffusion, precipitation, and reconstruction. Furthermore, phosphate adsorbed on both materials could be easily recovered by 0.1 M NaOH solution owing to the displacement reaction between phosphate and hydroxyl ions. Additional evidence from reusability experiments exhibited that the composite could maintain its good adsorption performance even after three adsorption-desorption cycles. The transformation of BC-LDHs 6 after its usage in phosphate treatment (P-BC-LDHs 6) into a fertilizer was further explored by using seed germination and early growth assays of lettuce through a comparison with phosphate-loaded LDHs (P-LDHs). Lettuce seeds germinated in all P-BC-LDH 6 treatments showed undesirable growth characteristics compared with the controls, while total germination failure was observed under high concentrations of P-LDHs. In the latter experiments, the optimal application rates for plant growth were 2.5% for P-BC-LDHs 6 and 1.0% for P-LDHs. The considerably greater biomass development and length of lettuce were visible in samples delivered from P-BC-LDHs 6 compared to those from P-LDHs. The results obtained suggest that BC-LDHs 6 is a promising adsorbent for phosphate treatment and post-adsorption BC-LDHs 6 has the application potential to serve as a fertilizer for horticultural crop production.

Phosphorus is an indispensable nutrient to sustain the daily life of all living things on Earth. However, the over-enrichment of the aquatic ecosystem with phosphorus leads to eutrophication, which is still a global environmental problem. More stringent regulations have been put in place for the limit of phosphorus discharge to address this problem and resulted in the removal of phosphorus removal becomes exceptionally crucial. Furthermore, phosphorus deposits are a non-renewable resource and forecasted to deplete until 2170, given the current usage and global population growth. Thus, the removal of phosphorus coupled with the recovery and reuse of phosphorus offer the best strategies to meet the future phosphorus demand. Accordingly, adsorption represents a fascinating separation technique for phosphate from water because of the possibility of phosphorus recovery. Moreover, this approach has many advantages, such as efficient, easy operating conditions, low sludge production, and the possibility of regenerating the adsorbent. Numerous attractive low-cost adsorbents have been studied for phosphate removal, one of which is layered double hydroxides (LDH). Unfortunately, a high phosphate adsorption capacity of LDH can generally be achieved by calcination, which increases the preparation cost of LDH. In this study, LDH is functionalized with amorphous zirconium (hydr)oxide to obtain enhanced adsorption capacity and eliminate the high-temperature requirement during the synthesis process. Although different treatment techniques have been developed to eliminate phosphorus contamination, including for wastewater treatment, treated water often fails to meet quality regulations. Amorphous zirconium (hydr)oxide/MgFe layered double hydroxides composites (am-Zr/MgFe-LDH) with different molar ratios (Zr/Fe = 1.5 2) were prepared in two-stage synthesis by the combination of coprecipitation and hydrothermal methods. The synthesis of the composite could eliminate the requirement of high-temperature calcination in the LDH for phosphate adsorption. Moreover, the phosphate adsorption ability of the composite was higher than that of the individual LDH and amorphous zirconium (hydr)oxide. The presence of amorphous zirconium (hydr)oxide increased the phosphate adsorption ability of composite at low pH. The adsorption capacity was increased by decreasing the pH and increasing the temperature (from 290 to 324 K). The bicarbonate (HCO3 ) was the most competitive anion for phosphate adsorption. The pseudo-secondorder model provided the best description of the kinetic adsorption data. Furthermore, the adsorbed phosphate was easily desorbed by 1 N and reused 2 N of NaOH solutions. The results suggest that the am-Zr/MgFe-LDH composite is a promising material for phosphate removal and recovery from wastewater. A Fixed-bed column has been considered an industrially feasible technique for phosphate removal from water. Besides the adsorption capacity, the effectiveness of an adsorbent is also determined by its reusability efficiency. In this study, phosphate removal by a synthesized am-Zr/MgFe-LDH in a fixed-bed column system was examined. The results showed that the increased bed height and phosphate concentration, and reduced flow rate, pH, and adsorbent particle size were found to increase the column adsorption capacity. The optimum adsorption capacity of 25.15 mg-P g^{-1} was obtained at pH 4. The coexistence of seawater ions had a positive effect on the phosphate adsorption capacity of the composite. Nearly complete phosphate desorption, with a desorption efficiency of 91.7%, could be effectively achieved by 0.1 N NaOH for an hour. Moreover, the initial adsorption capacity was maintained at approximately 83% even after eight adsorption-desorption cycles, indicating that the composite is economically feasible. The am-Zr/MgFe-LDH, with its high adsorption capacity and superior reusability, has the potential to be utilized as an adsorbent for phosphorus removal in practical wastewater treatment. The possible adsorption mechanisms of phosphate by am-Zr/MgFe-LDH were investigated via X-ray diffraction (XRD), Fourier transform infrared (FTIR), X-ray photoelectron spectroscopy (XPS), and pH at the point of zero charge (pHPZC) analyses. It was suggested that the high phosphate adsorption capacity of the composite involves three main adsorption mechanisms, which are the electrostatic attraction, inner-sphere complexation, and anion exchange, where the amorphous zirconium (hydr)oxide on the surface of the layered double hydroxides likely increased the number of active binding sites and surface area for adsorption. This study provides insights into the design of am-Zr/MgFe- LDH for phosphorus removal and recovery in a practical system.

Chromatography is considered as a key operation in the downstream process (DSP) of biopharmaceuticals, including proteins. Therapeutic proteins such as monoclonal antibodies (mAbs) with high economic values in the global market require immediate innovation in the purification step to adapt to the increased throughput from upstream. Authorities have also initiated changes toward a more modernized pharmaceutical manufacturing platform which is agile and flexible without extensive oversight. Instead of the conventional batch operation and empirical models, the design and application of in silico modeling and simulation for integrated multi-column processes to improve their performance in capture chromatography steps have been explored in the dissertation. Due to the fact that mechanistic models can reveal adsorption and mass transfer behaviors better in the chromatography compared to statistical models, mechanistic frameworks were applied in the study. Ion-exchange and protein A chromatography, the main categories of therapeutic protein chromatography were examined. With an example of oligonucleotides, the mass transfer phenomenon of biomolecules in different types of ion-exchange resins was explored by mechanistic models. The results demonstrate the effectiveness of modeling approaches to understand the chromatography process of biopharmaceuticals. By focusing on the DSP of mAbs, multi-column continuous chromatography was examined with IgG samples. The study covered the repeating batch to 4-column settings in the continuous periodic counter-current (PCC) chromatography, with development in modeling and simulation tools for process quantification and evaluation. Process performances including productivity, capacity utilization, and buffer consumption were investigated by simulations with the aim to increase productivities and lower buffer consumptions, which are the main bottleneck in the current DSP. The critical operation parameter, breakthrough percent (BT%) for column switching in PCC processes, requires the information from binding capacity, mass transfer, and non-loading operations. To obtain the optimal BT% under synchronized conditions, numerical solvers developed from mechanistic models were employed. It was found that over 20% improvement in buffer consumption and resin utilization can be observed in PCC processes while the same productivity as batch operation is maintained. Furthermore, regressive relations were developed for predictions of process performances and BT% based on the findings from PCC simulations. With high coherence in R2 over 0.95, the linear regression function can act as an accelerated method in the PCC process design. Finally, a new strategy of linear flow-velocity gradient (LFG) in the loading step was explored as a supplement to increase process efficiency. The method controls the total column capacity and the loaded amount as functions of time. Based on the relationship between the dynamic binding capacity and residence time, the gradient time of LFG was obtained. The optimal flow velocities and time gradients were examined by scanning through the range of applicable residence times. A case study of the 4-column PCC process is presented. By integrating a linear decreasing flow gradient in the PCC loading operation, the productivity has 1.4 times enhancement along with a 13% reduction in the cost of resin per amount of processed mAbs compared to constant flows. Undoubtedly, the next generation of DSP platform technology is directed toward continuous and integrated systems. Regarding the advantages in process performances and regulation perspectives, continuous manufacturing can advance development and manufacturing while assuring the product quality. The evolution in modeling and simulation enables faster development of in silico process prediction and evaluation. With the support from models, process design and optimization in chromatography can rise to the challenge.